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  • Overview of the EcoQPower system
Press Release

Dürr’s EcoQPower reduces energy consumption in paint shops by 21%

Sustainable automotive painting

Bietigheim-Bissingen, June 13, 2024 – The mechanical and plant engineering company Dürr has developed a sustainable energy management system for automotive paint shops that can reduce both energy requirements and CO2 emissions by around 20%. The intelligent EcoQPower system links all energy flows in the painting process and enables excess heat and cold to be used elsewhere for heating or cooling. Dürr is currently building a paint shop optimized with EcoQPower for a German automobile manufacturer. It is the first paint shop to comply with EU Taxonomy requirements.

The Fraunhofer Institute for Building Physics IBP in Stuttgart has analyzed the effect of EcoQPower on the carbon footprint of paint shops. Two identical paint shop concepts were compared – one with and one without EcoQPower and each with all-electric operation using a conventional electricity mix. The result: EcoQPower reduces CO2 emissions by 19.2% over the entire life cycle of the paint shop, i.e. from production (including material transport) to recycling at the end of use.

The utilization phase is particularly important: Thanks to EcoQPower, 21% less energy is needed in the painting process because the energy used is utilized much more efficiently. At the heart of the combined heating and cooling system realized with EcoQPower are heat pumps, water circuits, and intelligent software.

Dr. Jochen Weyrauch, CEO of Dürr AG: “Painting is the most energy-intensive value-added step in automotive production. Our innovation work is therefore focused on the development of sustainable and highly automated technologies with maximum energy efficiency. This is how we effectively support our customers in decarbonizing their plants and achieving their climate targets.”

The study of the Fraunhofer Institute shows: Energy-optimized operation of paint shops with EcoQPower improves not only the carbon footprint but also the economic efficiency. With a utilization period of 15 years and 110,000 painted cars per year, plant operators save costs in the seven-figure range yearly thanks to the 21% reduction in energy consumption.

The Dürr paint shop equipped with EcoQPower also meets the demanding EU Taxonomy requirements. The taxonomy is a central element of the Green Deal, with which the European Union wants to accelerate the climate-friendly restructuring of the economy. The regulations serve to classify sustainable investments that support climate and environmental protection.

The Dürr Group is one of the world's leading mechanical and plant engineering firms with particular expertise in the technology fields of automation, digitalization, and energy efficiency. Its products, systems, and services enable highly efficient and sustainable manufacturing processes – mainly in the automotive industry and for producers of furniture and timber houses, but also in sectors such as the chemical and pharmaceutical industries, medical devices, electrical engineering, and battery production. In 2023, the company generated sales of €4.6 billion. The Dürr Group has around 20,500 employees and 142 business locations in 32 countries, and it operates in the market with five divisions:

  • Paint and Final Assembly Systems: paint shops as well as final assembly, testing, and filling technology for the automotive industry
  • Application Technology: robots and products for the automated application of paint, sealants, and adhesives
  • Clean Technology Systems: air pollution control, coating systems for battery electrodes, and noise abatement systems
  • Industrial Automation Systems: automated assembly and test systems for automotive components, medical devices, and consumer goods as well as balancing and diagnostic technology
  • Woodworking Machinery and Systems: machinery and equipment for the woodworking industry

This publication has been prepared independently by Dürr AG/Dürr group. It may contain statements which address such key issues as strategy, future financial results, events, competitive positions and product developments. Such forward-looking statements are subject to a number of risks, uncertainties and other factors, including, but not limited to those described in disclosures of Dürr AG, in particular in the chapter “Risks” in the annual report of Dürr AG. Should one or more of these risks, uncertainties and other factors materialize, or should underlying expectations not occur or assumptions prove incorrect, actual results, performances or achievements of the Dürr group may vary materially from those described in the relevant forward-looking statements. These statements may be identified by words such as “expect,” “want,” “anticipate,” “intend,” “plan,” “believe,” “seek,” “estimate,” “will,” “project” or words of similar meaning. Dürr AG neither intends, nor assumes any obligation, to update or revise its forward-looking statements regularly in light of developments which differ from those anticipated. Stated competitive positions are based on management estimates supported by information provided by specialized external agencies.

Our financial reports, presentations, press releases and ad-hoc releases may include alternative financial metrics. These metrics are not defined in the IFRS (International Financial Reporting Standards). Net assets, financial position and results of operations of the Dürr group should not be assessed solely on the basis of these alternative financial metrics. Under no circumstances do they replace the performance indicators presented in the consolidated financial statements and calculated in accordance with the IFRS. The calculation of alternative financial metrics may vary from company to company despite the use of the same terminology. Further information regarding the alternative financial metrics used at Dürr AG can be found in our → financial glossary on the web page.